China Hot selling Belt Conveyor Pulley for Mining and Mineral Application crankshaft pulley

Product Description

We can produce conveyor rollers of various standards, diameters, lengths, and types
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Product Description

 

Description Fabrication Services flat belt idler pulley for belt conveyor
Application Used in electric power, metallurgy,mine,coal, cement,steel,chemical, port, hydroelectric power and grain industries
Pipe/Tube/Shell 1)Material:Q235 Steel
2)Diameter:219mm-3000mm
3)Length:500mm-5000mm,depends on the belt width of the conveyor
Shaft/Axis Material:#45 Steel
Bearing Big roving crack, deep groove ball with double sealing
Welding Pipe and bearing housing with automatic welding
Surface Smooth steel color surface,  rubber lagging surface
Color Red,green,blue or as require
Service life More than 30,000 hours
Standard GB,ISO,DIN,CEMA,JIS

Our Pulley Features:
 

Conveyor Pulley  Test  
1. All butt welds shall be full Penetration
2. All welds to be full seal welds to prevent rust
3. Shell seam welds are submerged arc (SAW)
4. Includes stress relieving of shell prior to machining
5. Ultrasonic testing of all shafts
6. Drillings for Temperature probe / vibration analysis device
7. Remove all butts and sharp edges
Conveyor Pulley Shaft Selection  
The major cause of conveyor pulley failure is excessive shaft deflection. The Conveyor Pulleys - ZheJiang HSCD Engineering department can perform Stress Analysis and Finite Element Analysis to maximize your conveyor pulley performance. 
 
Conveyor Pulley Shell Material  
Q345B Carbon Steel
GR350 Carbon Steel
ANSI 4140 Alloy Steel
ASTM A514B Stainless Steel
Bearing House   SKF/NSK/ /HRB/LYC, as customer request. 
Conveyor Pulley Lagging  
Plain rubber lagging, Herringbone and CHINAMFG grooves are all available 
. Hot Vulcanised Durometer 
. Hardness 50-55-65 Shore A, M Grade
. Oil Resistant, Heat Resistant FRAS
Comprising  
•Drive pulley, Head pulley and Tail Pulleys
•Take-Up Pulleys,
•Snub pulley & Bend Pulleys
•Self Cleaning Spiral CHINAMFG pulley & Drum Pulleys
Significant advantages  
• The thick pulley shell absorbs more stress.
• The large CHINAMFG angle provides superior belt tracking capabilities.
• True concentric machining provides:
• maximum contact with the belt,
• consistent belt content discharge,
• less deflection of shaft,
• less stress on the bearings
Available
Conveyor Pulley Designs
 
•Liveshaft or Deadshaft types.
•Flat or crowned shell.
•Taconite, labyrinth or speciality seals.
•Oil or grease lubricated.
•Self centering or low pressure lock element designs.

 

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Company Profile

 

ITALY CHINAMFG OU GROUP is a CHINAMFG international companies in the world advanced level . REAL is a registered trademark of CHINAMFG OU GROUP , designed and manufactured REAL brand roller, roller , large belt conveyors in Italy, Germany, Turkey and other countries have extensive influence , by customers alike. CHINAMFG OU GROUP valued Chinese market there is huge potential, has been dedicated to the development of China 's roller market. In order to meet the needs of the customers , after many visits screening, HangZhou CHINAMFG Conveying Machinery Co.,Ltd, advanced production technology and years of quality customers as a platform , has won REAL directors unanimously approved, CHINAMFG OU GROUP authorized HangZhou CHINAMFG Conveying Machinery Co.,Ltd REAL brand for the Chinese region specified design and development, production and sales, service as 1 of the company, CHINAMFG OU GROUP, with its strong technical foundation, rich belt conveyor production experience and the international influence of the brand as a backup support, REALwith CHINAMFG joint venture together to open up the Chinese market a variety of mine roller, belt conveyors businesses together to provide our customers with quality services. HangZhou CHINAMFG Conveying Machinery Co.,Ltd was founded in May 2 thousand and five. It's a private enterprise of stock-holding system .It was located in the economic and technological development zone of Xihu (West Lake) Dis. town, HangZhou city. ZheJiang province .This place is beautiful and CHINAMFG ,and the transport is very convenient.On November 18, 2013, joint venture with the ITALY CHINAMFG OU GROUP, specializes in producing REAL brand TD75, DTII, DTIIA type fixed conveyor, mobile elevating conveyors, roller and roller.The products have gained various patents . We have got the national industrial products production license issued by the state administration of quality supervision, inspection and quarantine of the People's Republic of China , the company has been identified as CHINAMFG trademarks in dHangZhou city committee. Enhance the brand of 'YI LUN'.Our company has the right of exportation and the products are sold to Middle East ,Africa ,Australia ,Europe ,Southeast Asia ,Russia and some other countries and regions. The company has large lathe, numerical control, double pressing machine, double welding machine, double boring lathe, milling machine, sawing machine and so on .The company produces more than 2 thousand rollers a day and over 7 hundred thousand a year .We choose and use the special tube ,cold-drawing shaft and famous bearing to make the rollers ,and the rollers were sealed by nylon .The professional inspectors used testing equipments to examine waterproof , preventing static electricity ,sideways ,moving up and down ,revolving resistance and falling of the rollers .The examine result is that the qualified rate of the rollers is over 98%. The noise of the rollers is very low and its turning is very nimble .The life of the rollers is over 30000 hours ,and the products were praised by all the customers .The products were widely used for mine ,coal mine ,port ,steel plant ,electric plant ,feed-processing plant ,cement plant and some other enterprises. This company pursues that credit is as aim and puts the quality above all else .We request to live and develop with quality and credit .Strengthen the inner management and improve the quality of the products constantly .Offer the best products for customers from the beginning to the end .At the same time ,provide quality service for the customers ,because serving the customers well is also the aim of our enterprise.

HangZhou CHINAMFG Conveying Co., Ltd
Name roller,idler,pulley
Material Stainless Steelseamless pipe, welded pipe
Size Any size as your demand
Color Red, yellow,any color as your demand
Standard ISO 9001:2000 , BV Certificate
MOQ 10-50 pcs
Bearing 6204,6205,6206,6305 ect
Shaft diameter 20-40 mm
Pipe diameter 60-219 mm
Type DT75,DTII,DTIIA,TK,TKII
OEM Welcome
Lifetime At least 5000 hours
Material for transport Coal,Ore,Clinker,grain,plant,fertilizer,ect
Paint Common paint and baking varnish
Producing capacity 1500pcs per day
Payment Term TT, L/C
Loading port ZheJiang ,HangZhou
Production Time 7-15days after getting the deposite
Specifications 1.Large capacity,2.High speed.3.Easy to install,repaire and maintenance.4.High output,efficiency,low noise.
Advantage 1.Best price.2.Quality control whole process.3.Quick,efficient,comprehensive service.

FAQ

 

1. who are we?
We are based in ZheJiang , China, start from 2005,sell to Mid East(64.00%),Eastern Asia(16.00%),South America(7.00%),Southeast Asia(7.00%),Africa(6.00%). There are total about 51-100 people in our office.

2. how can we guarantee quality?
Always a pre-production sample before mass production;
Alway

s final Inspection before shipment;

3.what can you buy from us?
Belt Conveyor,Conveyor Spare Parts,Conveyor Pulley,roller brackets,belts

4. why should you buy from us not from other suppliers?
We have a professional team with rich experience in conveyor industry at CHINAMFG Our team will provide first-class service to you.

5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,FAS,FCA,Express Delivery;
Accepted Payment Currency:USD,EUR,CNY;
Accepted Payment Type: T/T,L/C,Credit Card,PayPal,Western Union,Cash;
Language Spoken:English,Chinese,Russian /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Material: Carbon Steel
Surface Treatment: Polishing
Motor Type: Frequency Control Motor
Installation: Turning
Thickness of Rubber Surface: 8mm 10mm 12mm 15mm 20mm
Diameter: 159---2000mm
Customization:
Available

|

Customized Request

belt and pulley

How do belt and pulley systems impact the performance of agricultural machinery?

Belt and pulley systems play a significant role in enhancing the performance and functionality of agricultural machinery. Here are some ways in which these systems impact the performance of agricultural equipment:

  • Power Transmission: Belt and pulley systems are widely used in agricultural machinery to transmit power from the engine or power source to various components and systems. They enable the transfer of rotational energy from the motor to essential parts such as pumps, augers, conveyors, and cutting mechanisms. This power transmission facilitates the efficient operation of agricultural equipment, allowing tasks such as planting, harvesting, and material handling to be performed effectively.
  • Speed Control: Belt and pulley systems provide a means to control the rotational speed of different components in agricultural machinery. By using pulleys of varying sizes and adjusting the belt position, the speed of driven components can be modified. This speed control capability allows farmers and operators to adjust the machine's operation to match the specific requirements of different crops, soil conditions, or tasks. It enables precise seed planting, crop harvesting, and other operations that demand specific speeds for optimal results.
  • Accessory Drive Systems: Belt and pulley systems are utilized in agricultural machinery to power auxiliary systems and accessories. For example, they drive features such as fan systems for cooling engines, hydraulic pumps for operating implements, and generators for providing electrical power. These accessory drive systems enhance the versatility and functionality of agricultural equipment, enabling simultaneous operation of multiple systems and increasing overall efficiency.
  • Clutching and Pulley Systems: Belt and pulley systems can incorporate clutching mechanisms that allow for the engagement or disengagement of specific components. This feature is particularly useful in agricultural machinery when quick engagement or disengagement of cutting blades, augers, or other implements is required. Clutching systems help prevent damage to equipment during startup or shutdown and enable safer and more efficient operation.
  • Tensioning and Maintenance: Proper tensioning and regular maintenance of belts in agricultural machinery are essential for optimal performance and reliability. Correct belt tension ensures efficient power transfer, minimizes slippage, and reduces wear on belts and pulleys. Regular inspections, adjustments, and replacements of belts contribute to the longevity of the equipment, preventing unexpected downtime and costly repairs during critical farming seasons.
  • Belt Size and Selection: Choosing the appropriate belt size and type for agricultural machinery is crucial. Factors such as the power requirements, load capacity, operating conditions, and specific applications need to be considered when selecting belts. Proper belt selection ensures that the machinery operates within its designed specifications, maximizing performance and minimizing the risk of belt failure or inefficiency.

In summary, belt and pulley systems have a significant impact on the performance of agricultural machinery. They facilitate power transmission, speed control, and accessory drive systems, enabling efficient and versatile operation. Proper tensioning, clutching mechanisms, and maintenance practices contribute to the reliability and longevity of the equipment. By optimizing belt and pulley systems, farmers and operators can enhance productivity, achieve precise agricultural tasks, and improve overall efficiency in their farming operations.

belt and pulley

What maintenance procedures are necessary to keep belt and pulley systems functioning smoothly?

Maintaining belt and pulley systems is crucial to ensure their smooth and efficient operation. Here are some essential maintenance procedures to keep these systems functioning properly:

Regular Inspection:

  • Perform regular visual inspections of the belts and pulleys to check for signs of wear, damage, or misalignment.
  • Look for cracks, fraying, glazing, or excessive belt dust accumulation.
  • Inspect the pulleys for any signs of misalignment, wear, or damage to the grooves or sheaves.
  • Identify and address any issues promptly to prevent further damage or system failure.

Tension Adjustment:

  • Maintain proper belt tension to ensure optimal power transmission and minimize slippage.
  • Refer to the manufacturer's guidelines or specifications to determine the correct tension for the specific belt and pulley system.
  • Use appropriate tensioning devices or mechanisms to adjust the tension as needed.
  • Over-tensioning or under-tensioning can lead to premature belt wear, increased power loss, and reduced system efficiency.

Lubrication:

  • Some belt and pulley systems may require lubrication to reduce friction and wear.
  • Refer to the manufacturer's recommendations for the appropriate lubricant type and frequency of lubrication.
  • Apply lubricant to the pulley bearings or bushings as specified.
  • Ensure that the lubrication does not come into contact with the belt surface, as it can cause slippage and reduce grip.

Alignment:

  • Proper alignment of the pulleys is essential for belt performance and longevity.
  • Check the alignment of the pulleys periodically using alignment tools or methods.
  • Adjust the pulleys as necessary to ensure they are parallel and in the same plane.
  • Misaligned pulleys can cause uneven belt wear, increased friction, and system inefficiencies.

Replacement:

  • Replace worn, damaged, or excessively worn belts promptly.
  • Follow the manufacturer's recommendations for belt replacement intervals or refer to visual inspection results.
  • Use belts that meet the required specifications and size for the specific system.
  • Ensure proper installation and tensioning of the new belts.

Cleanliness:

  • Keep the belt and pulley system clean and free from debris, dirt, or contaminants.
  • Regularly remove any accumulated dirt or debris using appropriate cleaning methods, such as brushing or compressed air.
  • Contaminants can cause belt slippage, increased wear, and reduced grip.

Documentation and Record-Keeping:

  • Maintain a maintenance log or record of inspections, adjustments, lubrication, and replacements performed on the belt and pulley system.
  • Record the dates, procedures, and any relevant observations or measurements.
  • This documentation helps track maintenance activities, identify patterns, and plan future maintenance tasks.

By following these maintenance procedures, belt and pulley systems can be kept in optimal condition, ensuring smooth operation, minimizing downtime, and prolonging the life of the components.

belt and pulley

How do different types of belts and pulleys impact system performance?

The performance of a system using belts and pulleys can be influenced by the choice of different types of belts and pulleys. Here's a detailed explanation of how different types of belts and pulleys can impact system performance:

Belts:

  • Timing Belts: Timing belts have teeth on the inner side, which mesh with corresponding grooves on the pulleys. They are commonly used in applications requiring precise synchronization of rotational motion, such as in engines or machinery with strict timing requirements. Timing belts offer excellent power transmission accuracy and are less prone to slipping, ensuring precise motion control and minimizing timing errors.
  • V-Belts: V-belts are trapezoidal in shape and typically used in applications where high torque transmission is required. They rely on the wedging action between the belt and the pulley to transmit power. V-belts are known for their high grip and efficient power transfer capabilities. They are commonly used in automotive engines, industrial machinery, and HVAC systems.
  • Flat Belts: Flat belts are flat in shape and provide a larger contact area with the pulleys. They are versatile and can be used in a wide range of applications. Flat belts are commonly used in conveyor systems, agricultural machinery, and industrial equipment. They offer flexibility, ease of installation, and high power transmission efficiency.
  • Ribbed Belts: Ribbed belts, also known as serpentine belts, have a series of ribs on the inner side. These ribs engage with corresponding grooves on the pulleys, allowing for efficient power transmission. Ribbed belts are commonly used in automotive engines, where they drive multiple accessories such as alternators, power steering pumps, and air conditioning compressors. They offer high power transmission capacity and reduced slippage.
  • Round Belts: Round belts are circular in cross-section and typically made of elastic materials. They are commonly used in applications requiring flexibility and high-speed power transmission, such as in office machinery, printers, and small appliances. Round belts offer ease of installation, quiet operation, and good shock absorption capabilities.

Pulleys:

  • Fixed Pulleys: Fixed pulleys have a fixed position on the shaft and do not change the direction or speed of the input motion. They are commonly used to redirect the path of the belt or to provide tension in the system.
  • Variable Speed Pulleys: Variable speed pulleys, also known as adjustable pulleys or variable pitch pulleys, allow for easy adjustment of the pulley diameter. By changing the pulley diameter, the speed ratio between the driving and driven components can be varied, providing flexibility in system performance. Variable speed pulleys are commonly used in applications where adjustable speed control is required, such as in machinery with varying load conditions.
  • Idler Pulleys: Idler pulleys are used to change the direction of the belt or to provide additional support and tension. They do not transmit power themselves but play a crucial role in maintaining proper belt tension and alignment, improving system performance and reducing belt wear.
  • Step Pulleys: Step pulleys have multiple grooves or steps of different diameters. By changing the belt's position on different steps, the effective pulley diameter and speed ratio can be adjusted. Step pulleys are commonly used in applications where discrete speed changes are required, such as in drill presses or milling machines.

The choice of different types of belts and pulleys can have a significant impact on system performance. Factors such as power transmission accuracy, torque capacity, grip, efficiency, speed control, and system flexibility can be influenced by the selection of appropriate belt and pulley types. Understanding the specific requirements of the application and considering factors such as load conditions, speed variation needs, and environmental conditions can help determine the most suitable belt and pulley combination for optimal system performance.

China Hot selling Belt Conveyor Pulley for Mining and Mineral Application   crankshaft pulley	China Hot selling Belt Conveyor Pulley for Mining and Mineral Application   crankshaft pulley
editor by CX

2024-05-16